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Table of Contents
© Eastman Kodak Company, 1999
{ServiceManual}{Production}{KodakServiceSupport}
Publication No. SM4530-1
30APR96
SERVICE MANUAL
for the
Kodak Ektagraphic
III
Painted and Non-Painted PROJECTORS
Models A, KKA, JA, ATS, AM, AMT, JAMT, B, BR, E,
E-PLUS SLIDE, J-E PLUS, and KKE PLUS
A100_0001HA
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Indice de contenidos

Pagina 1 - Kodak Ektagraphic

Kodak Home Pageon InternetIntranetTable of Contents© Eastman Kodak Company, 1999{ServiceManual}{Production}{KodakServiceSupport}Publication No. SM4530

Pagina 2 - Table of Contents

SERVICE MANUAL10 30APR96 – SM4530-1Installing the THERMAL FUSE ASSEMBLY[1] Do the replacement procedure for the THERMALFUSE ASSEMBLY in reverse order.

Pagina 3 - SM4530-1 – 30APR96 3

Replacements and InstallationsSM4530-1 – 30APR96 11Replacing the LAMP MODULE RECEPTACLEWarningDangerous Voltage[1] Disconnect the main power.[2] Do th

Pagina 4 - HOUSING ASSEMBLY

SERVICE MANUAL12 30APR96 – SM4530-1Replacing the CYCLE SOLENOID ASSEMBLYWarningDangerous Voltage[1] Disconnect the main power.[2] Do the replacement p

Pagina 5 - GRILLE ASSEMBLY

Replacements and InstallationsSM4530-1 – 30APR96 13Replacing the MECHANISM ASSEMBLYWarningDangerous Voltage[1] Disconnect the main power.[2] Do the re

Pagina 6 - 6 30APR96 – SM4530-1

SERVICE MANUAL14 30APR96 – SM4530-1Installing the MECHANISM ASSEMBLYImportantTo insert the SELECT BUTTON into the hole in the SELECT LEVER when instal

Pagina 7

Replacements and InstallationsSM4530-1 – 30APR96 15Replacing the CAM STACK ASSEMBLY and CYCLE LEVER ASSEMBLYWarningDangerous Voltage[1] Disconnect the

Pagina 8

SERVICE MANUAL16 30APR96 – SM4530-1[12] Remove the LIGHT BAFFLE.[13] Remove the NUT from the LIFT LEVER SHAFT.[14] Remove the LIFT LEVER and SHAFT.[15

Pagina 9

Replacements and InstallationsSM4530-1 – 30APR96 17[20] Remove the 2 SCREWS from the CYCLESOLENOID.[21] Remove the CYCLE SOLENOID.[22] Slide the PLUNG

Pagina 10 - POWER SWITCH

SERVICE MANUAL18 30APR96 – SM4530-1Replacing the LAMP SOCKET TERMINAL ASSEMBLY, N.P.WarningDangerous Voltage[1] Disconnect the main power.[2] Remove t

Pagina 11 - SM4530-1 – 30APR96 11

Replacements and InstallationsSM4530-1 – 30APR96 19Replacing the LAMP SOCKET TERMINAL ASSEMBLY, Painted Models[1] Disconnect the main power.[2] Remove

Pagina 12 - Important

2 30APR96 – SM4530-1PLEASE NOTE The information contained herein is based on the experience and knowledge relating to thesubject matter gained by Eas

Pagina 13

SERVICE MANUAL20 30APR96 – SM4530-1CautionThe TABS could break.[3] Bend the 3 TABS of the LAMP BRACKET ASSEMBLY.[4] Lift the top of the LAMP BRACKET A

Pagina 14

Replacements and InstallationsSM4530-1 – 30APR96 21Replacing the LENS MOUNT ASSEMBLY - Non Auto Focus ModelWarningDangerous Voltage[1] Disconnect the

Pagina 15 - SM4530-1 – 30APR96 15

SERVICE MANUAL22 30APR96 – SM4530-1Replacing the AUTO-FOCUS SWITCH ASSEMBLYWarningDangerous Voltage[1] Disconnect the main power.[2] Do the replacemen

Pagina 16 - 16 30APR96 – SM4530-1

Replacements and InstallationsSM4530-1 – 30APR96 23Replacing the FOCUS SHAFT ASSEMBLY - Auto Focus ModelsWarningDangerous Voltage[1] Disconnect the ma

Pagina 17 - SM4530-1 – 30APR96 17

SERVICE MANUAL24 30APR96 – SM4530-1[17] Remove the FOCUS MOTOR BRACKET ASSEMBLY.[18] Push the RACK LEVER away from the FOCUS SHAFT ASSEMBLY.[19] Remov

Pagina 18 - 18 30APR96 – SM4530-1

Replacements and InstallationsSM4530-1 – 30APR96 25[12] Remove the FOCUS MOTOR BRACKET ASSEMBLY.[13] Remove the FOCUS SHAFT ASSEMBLY.Installing the FO

Pagina 19 - SM4530-1 – 30APR96 19

SERVICE MANUAL26 30APR96 – SM4530-1Section 2: AdjustmentsAdjustment SpecificationUse T-BAR TL-3003 to bend the CYCLE LEVER to adjust the CYCLE SOLENOID

Pagina 20

AdjustmentsSM4530-1 – 30APR96 27Adjustment SpecificationThis adjustment adjusts the strobe and timing of the INDEXER LEVER. Use TL-3000. The gate edg

Pagina 21 - LENS MOUNT

SERVICE MANUAL28 30APR96 – SM4530-1Adjusting the SLIDE LIFT LEVER MANUALWarningDangerous Voltage[1] Disconnect the main power.ImportantThe older style

Pagina 22

AdjustmentsSM4530-1 – 30APR96 29Adjusting the SLIDE LIFT LEVER POWERWarningDangerous Voltage[1] Disconnect the main power.ImportantThe older style MEC

Pagina 23

SM4530-1 – 30APR96 3Adjusting the SLIDE LIFT LEVER POWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29Adjusting the ZERO POSITION SWITCH.

Pagina 24

SERVICE MANUAL30 30APR96 – SM4530-1Adjusting the ZERO POSITION SWITCHImportantIt is necessary to make a 5/16 in. WRENCH to do thisadjustment. See the

Pagina 25 - SM4530-1 – 30APR96 25

AdjustmentsSM4530-1 – 30APR96 31Adjusting the Focus Light Path - Auto Focus ModelsWarningDangerous Voltage[1] Disconnect the main power.[2] Remove the

Pagina 26 - Section 2: Adjustments

SERVICE MANUAL32 30APR96 – SM4530-1Adjusting the NULLWarningDangerous Voltage[1] Disconnect the main power.[2] Do the removal for the LOWER HOUSING AS

Pagina 27 - Adjustment Specification

AdjustmentsSM4530-1 – 30APR96 33Adjusting the PHOTOCELLWarningDangerous Voltage[1] Disconnect the main power.[2] Do the removal for the LOWER HOUSINGA

Pagina 28

SERVICE MANUAL34 30APR96 – SM4530-1[12] Manually move the CLAMP PAD ASSEMBLY until the TAB is in the NULL position.WarningDangerous Voltage[13] Connec

Pagina 29

AdjustmentsSM4530-1 – 30APR96 35Adjustment SpecificationUse TL-1744 to check that the CLAMP PAD ASSEMBLY moves forward and backward.Adjusting the CLAMP

Pagina 30

SERVICE MANUAL36 30APR96 – SM4530-1Adjusting the DARK SHUTTER[1] Do the removal for the LOWER HOUSING.[2] Insert a thin SLIDE into the GATE MECHANISM;

Pagina 31

LubricationSM4530-1 – 30APR96 37Section 3: Lubrication[1] Apply lubricant SUPER LUBE TL-4276 to the following parts and areas of the projector; see th

Pagina 32

SERVICE MANUAL38 30APR96 – SM4530-1A091_0023HA

Pagina 33

LubricationSM4530-1 – 30APR96 39A091_0022DA

Pagina 34

SERVICE MANUAL4 30APR96 – SM4530-1Section 1: Replacements and InstallationsReplacing the LOWER HOUSING ASSEMBLYWarningDangerous Voltage[1] Disconnect

Pagina 35

SERVICE MANUAL40 30APR96 – SM4530-1Section 4: ToolsThe LOWER HOUSING ASSEMBLY is a part of the cooling function. To operate the projector with the LO

Pagina 36 - PRESSURE

SpecificationsSM4530-1 – 30APR96 41Section 5: SpecificationsItem DescriptionElectrical Supply Standard U.S. Models: 110 - 125 V acJapan J Models: 100

Pagina 37 - Section 3: Lubrication

SERVICE MANUAL42 30APR96 – SM4530-1Auto Focus System • After the initial focus adjustment, the auto-focus system willadjust for the difference in the

Pagina 38 - A091_0023HA

DiagnosticsSM4530-1 – 30APR96 43Section 6: DiagnosticsMAIN MOTOR VoltagesMAIN MOTOR PIN ColorsMAIN MOTOR PIN VoltagesPIN Color12 brown11 red10 violet9

Pagina 39 - A091_0022DA

SERVICE MANUAL44 30APR96 – SM4530-19-PIN SPECIAL APPLICATION PLUG9-PIN SPECIAL APPLICATION PLUGPHOTOCELL VoltagesPHOTOCELL VoltagesPINS Description1 a

Pagina 40 - Section 4: Tools

DiagnosticsSM4530-1 – 30APR96 455-PIN REMOTE CORD PLUG Voltages5-PIN REMOTE PLUG VoltagesPIN Descriptionwhite Reversered Forwardyellow Commonbrown RAC

Pagina 41 - Section 5: Specifications

SERVICE MANUAL46 30APR96 – SM4530-1SMALL COMPONENT BOARD ASSEMBLY 256809 VoltagesDescription Component RED +, BLACK - VoltageTIMER Circuit CR3 + to -

Pagina 42 - SPECIAL APPLICATIONS PLUG

DiagnosticsSM4530-1 – 30APR96 47Voltage Specifications - General PartsPower, Illumination, and Cooling MalfunctionsPart Procedure VoltageFOCUS MOTOR No

Pagina 43 - Section 6: Diagnostics

SERVICE MANUAL48 30APR96 – SM4530-1Slide Transport MalfunctionsMalfunction CheckForward and reverse do not operate using theFRONT PANEL BUTTONS or REM

Pagina 44 - PHOTOCELL

DiagnosticsSM4530-1 – 30APR96 49The projector does not change cycles whenusing a DISSOLVE CONTROL; the REMOTECONTROL and CONTROL PANEl BUTTONSoperate

Pagina 45 - EC-3 REMOTE CONTROL

Replacements and InstallationsSM4530-1 – 30APR96 5Replacing the FAN SHAFT ASSEMBLYWarningDangerous Voltage[1] Disconnect the main power.[2] Do the rep

Pagina 46 - 46 30APR96 – SM4530-1

SERVICE MANUAL50 30APR96 – SM4530-1TIMER does not operate 1. Check the VARIABLE RESISTOR forcorrect operation and install a new part ifnecessary.2. Mo

Pagina 47 - SM4530-1 – 30APR96 47

DiagnosticsSM4530-1 – 30APR96 51Focus MalfunctionsMalfunction CheckNo manual focus 1. Check the FOCUS SHAFT SPRING for thecorrect tension.2. Check the

Pagina 48 - Slide Transport Malfunctions

SERVICE MANUAL52 30APR96 – SM4530-1No auto-focus 1. Check that the AUTO-FOCUS DEFEATSWITCH is in the “ON” position.2. Check that the MAIN PROJECTION L

Pagina 49 - SM4530-1 – 30APR96 49

DiagnosticsSM4530-1 – 30APR96 53AUTO FOCUS MOTOR operates continually 1. Install the TARGET SLIDE TL-3002 in theGATE MECHANISM.2. Check that the align

Pagina 50 - 50 30APR96 – SM4530-1

Printed in U.S.A. • sm4530_1.fmEASTMAN KODAK COMPANYRochester, NY 14650Kodak, Ektagrphic,andWratten are tradmarks.

Pagina 51 - Focus Malfunctions

SERVICE MANUAL6 30APR96 – SM4530-1[11] Lift the BLOWER COVER ASSEMBLY up.[12] Remove the 3Hex 1/4 in. SCREWS from the MOTOR.[13] Lift the MOTOR until

Pagina 52 - 52 30APR96 – SM4530-1

Replacements and InstallationsSM4530-1 – 30APR96 7Installing the FAN SHAFT ASSEMBLYImportantWhen installing the FAN and MECHANISM BELTS, install the M

Pagina 53 - SM4530-1 – 30APR96 53

SERVICE MANUAL8 30APR96 – SM4530-1Installing the MOTORImportantWhen installing the FAN and MECHANISM BELTS, install the MECHANISM BELT on the small MO

Pagina 54 - Rochester, NY 14650

Replacements and InstallationsSM4530-1 – 30APR96 9Installing the WORM PULLEY and MECHANISM BELTImportantWhen installing the FAN and MECHANISM BELTS, i

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